This is the fifth and last project for Open Door Escape
Games, which is for their scary themed game called "The Trials". My son-in-law Matt made this hex
tower out of 3/4"plywood and glued it together. The slots and the
pieces in them he made as well.
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The four pieces in those slots will
eventually act like drawers. And they will have locks on each one too.
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He has each one numbered so they will go back into their corresponding slots the
correct way.
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The idea behind this hex tower is that the players will find clues, open
the top drawer first which will reveal their next clue. This sequence will go on until all four drawers are opened.
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However, once Matt was through cutting all the slots, this ended up weakening the
structure because of how large and long the slots ended up. So he
wanted to add some strength to this tower which is what this final
project will consist of.
What I'll be making is some steel hexagon pieces that
will slide over the tower, which will be placed between each slot and screwed
into the wood. There will also be a piece that will go on top that will
add strength and act as a trim piece. So lets get started.
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Working With Steel
I'm going to work on the top trim piece first using some
angle iron that came from a bed frame. I'll cut six pieces, weld then
together and then grind and paint it. Also notice the holes in the
material, I'll have to make sure each piece doesn't have any holes so I'll
have to work around them as I cut my pieces.
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I set my metal cutting saw to 30 degrees and trimmed one end first. Then
I turned it around, placed it against my work stop (arrow) which is
really a large clamp and the cut the other end.
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Here is what I had on the backside of the angle that was
hard to see in the picture above. I used a large piece of solid bar
stock on top of a slightly smaller piece resting under it (arrows). The
reason I'm using the smaller piece is because there is a 1/8" radius on
the angle iron and I didn't want the larger piece of bar stock to be
hindered by it. So by putting the smaller piece under the larger piece,
this clears the radius on the angle iron and keeps the work piece
clamped like it was a solid piece now.
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After a few minutes of cutting, this is what I have so far. I deburred
everything and now it's time to drill some mounting holes.
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Matt wanted two holes in each piece so I'm drilling some clearance holes
for # 8 screws.
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