Scroll Holder  4                                                12-2024

 

Working With Antlers

 

When I was talking to Tracey about what she wanted to hold the scroll with, I told her I could make something out of metal in the shape of a U or Y. She thought that was a good idea, and then my wife Terri suggested using antlers.

I asked my daughter about this and she loved the idea (being those would fit right into the renaissance time period) so I dug though my collection and found something I thought would work. After doing some measuring, I think this will work great so I cut them with my bandsaw.
 

 

 

I needed to put a flat on each antler so I used my belt sander. This worked fine but this is a very smelly operation because antlers are basically bone. And sanding or grinding bone is very yucky smelling.
 

 

 

I've used antlers for other projects and have used thread inserts to keep them attached. Then it hit me, if I can successfully put threads into wood, then I should be able to do the same with antlers. Why? Because antlers are much harder than wood.
 

 

 

I laid out where I wanted my threaded holes, placed a level on my antlers, clamped them in some soft-jaws and then drilled and tapped my holes.
 

 

 

This worked out great and I'll remember this trick for any future antler projects.
 

 

 

I drilled and then countersunk for some 1/4 flat head screws from the back side. And after fastening the antlers to my wood base, this is going to work out great. Now it's time to work with some metal again.
 

 

 

Working With Metal Again

 

These are 1/4-20 bolts along with some 4mm washers. The reason for the metric washers is because they fit the 1/4" bolts without any slop, which is what I wanted. However, both of these are going to need machining so they are proportional for my project.

If you checked out the 'wedding present' that I made earlier, those bolts had square heads. That worked out great because of size of the metal, which was one inch wide. But this project is only 1/2" wide, so the heads on the bolts below are much too big so I'll be machining them.
 

 

 

I placed the bolt (threads only) on a parallel with the head just above the vise jaws. Note: The head of the bolt is not resting on the parallel. The parallel also is helping me establish a repeatable surface in the Z axis (up and down) because I'll need to turn the bolt over and machine the opposite side as well.
 

 

 

Here is what it looks like with two of the four sides machined. To reduce the other two sides, I placed it back in my vise and machined the other two sides while clamping on my newly machined surfaces.
 

 

 

Now it's time to remove the identification on the ends of the bolts. With the end of the bolt against my work stop, I can machine the heads until I have a nice clean surface. This went fast because I didn't need to take much material off.
 

 

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